Customized Carbon Steel Forging Service for Mine Scraper Chain Conveyor
Product Description
Our Customized Carbon Steel Forging Service specializes in manufacturing high-strength, wear-resistant scraper chains for heavy-duty mining conveyor systems. Using precision drop-forging technology, we produce chains that deliver exceptional durability, impact resistance, and longevity in harsh mining environments, including coal, iron ore, and mineral processing.
1. Premium Carbon Steel Material
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High-Quality Alloys: Made from 42CrMo, 65Mn, or Custom Blends for superior tensile strength (800–1200 MPa).
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Heat & Wear Resistance: Hardened surfaces withstand abrasive materials like coal, slag, and rocks.
2. Custom Forging for Mining Applications
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Tailored Chain Pitch & Width: Designed to fit scraper conveyors (e.g., SGD, SGB, and SGZ series).
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Reinforced Scraper Attachments: Bolted or welded scrapers for efficient material transport.
3. Enhanced Durability
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Drop-Forged Construction: Eliminates weak points, reducing chain stretch and elongation.
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Quenched & Tempered Pins/Bushings: Extends lifespan 3X longer than standard chains.
4. Low Maintenance & Cost-Efficient
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Sealed Lubrication: Grease-filled rollers reduce friction and maintenance frequency.
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Modular Design: Damaged sections can be replaced without full chain removal, minimizing downtime.
5. Compliance & Safety
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Certified Quality: Meets ISO 9001, DIN 22252, and MSHA standards.
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Rigorous Testing: Each chain undergoes load, hardness, and fatigue testing before shipment.
Technical Parameters (Standard Range)
| Parameter | Specification |
| Material | 42CrMo, 65Mn, Custom Alloys |
| Tensile Strength | 800–1200 MPa |
| Chain Pitch | 100–250 mm (Customizable) |
| Scraper Width | 150–600 mm (Adjustable) |
| Max. Load | Up to 300 kN (30+ Tons) |
| Temperature Range | -30°C to 500°C (High-Temp Options) |
| Surface Treatment | Black Oxide, QPQ, Tungsten Coating |
Product Advantages :
1. Superior Strength & Durability
High-Performance Carbon Steel – Made from 42CrMo, 65Mn, or custom alloys with 800–1200 MPa tensile strength, ensuring 3X longer lifespan than standard chains.
Drop-Forged Construction – Precision forging eliminates weak points, enhancing impact resistance in high-shock mining environments.
2. Tailored for Harsh Mining Conditions
Abrasion-Resistant Design – Hardened pins, bushings, and scraper edges withstand coal, iron ore, and abrasive slurries.
High-Temperature Endurance – Operates reliably in -30°C to 500°C environments (special alloys available for extreme heat).
3. Customization for Optimal Performance
Flexible Configurations – Adjustable chain pitch (100–250mm), scraper width (150–600mm), and attachment types (bolted/welded).
Modular Scraper System – Replaceable scrapers minimize downtime during maintenance.
4. Cost-Effective & Low Maintenance
Reduced Operational Costs – Sealed, pre-lubricated rollers cut maintenance frequency by 50%.
Extended Service Life – 5+ years in typical mining use, reducing replacement cycles.
5. Safety & Reliability
Certified Compliance – Meets ISO 9001, DIN 22252, and MSHA safety standards.
Rigorous Quality Control – Each chain undergoes 3-stage testing (load, hardness, fatigue).
Key Applications
✔ Coal Mining : Armored face conveyors (AFC), longwall systems.
✔ Iron Ore/Copper Mines : Heavy-duty slurry and rock transport.
✔ Cement Plants : Clinker and limestone conveying.
✔ Tunneling : High-impact resistance for continuous operation.
Click, Call, or Message NOW – Let’s Keep Your Conveyor Running Stronger for Longer!
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Carbon Steel Forging Scraper Conveyor Chain Customized For Mine Images
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